Liquid bridges suspended between two parallel horizontal cylinders are studied using experiments, reduced-order mathematical modelling and numerical simulations. Both non-electrified and electrified configurations are considered, with the cylinders acting as electrodes between which a potential difference can be applied. The initial focus is on equilibrium bridge shapes, while the dynamics is examined only in the non-electrified case. In the experiments, transformer-oil bridges are investigated and modelled as perfect dielectrics. The electric field counteracts the gravitational effects and causes the bridges to rise and become flatter, with shapes that are well described by Young–Laplace-type equations containing non-local electric-field contributions evaluated using a boundary-element method. Bifurcation diagrams of these solutions are constructed by pseudo-arclength continuation to characterise the dependence of bridge shapes on liquid volume and electric-field strength. In the absence of an electric field, the transient relaxation to equilibrium is analysed using a reduced-order model developed using Onsager's variational principle, with comparison to direct numerical simulations. The steady states predicted by the reduced-order model agree closely with those of the full formulation over a wide parameter range, and the dynamics is well captured in the overdamped regime.
Ozonolysis pre-treatment offers an environmentally friendly alternative to improve cellulose accessibility for maximum utilization of lignocellulosic biomass. A diffusion-reaction model was developed for a well-mixed OzBiONY (R) reactor using COMSOL Multiphysics (R) software. The experimental work on ozonolysis pretreatment under optimized operating conditions was conducted by measuring the changes in concentration of acid insoluble lignin (iLg), acid soluble lignin (sLg), and ozone versus time, to serve as input for kinetics analysis. Chemical Reaction Engineering Module was employed to create the numerical model for the ozonolysis reaction. The unknown kinetics parameters for the ozone assisted delignification reaction were evaluated using Parameter Estimation tools through Sparse Nonlinear OPTimizer (SNOPT) solver as it allows the incorporation of various objective functions and constraints. The effects of initial guess, lower boundary, and upper boundary values for unknown parameters on the simulation model were studied. Based on the simulation results, the estimated values for unknown kinetics parameters were successfully obtained with R2 value greater than 0.75. Plausible pathway for delignification reactions during ozonolysis pre-treatment were also elucidated by the current diffusionreaction model. The diffusion-reaction model was later coupled with Transport of Diluted Species (tds) interface to investigate the dynamic behavior of the species involved within an EFB biomass particle. This work establishes a framework for determination of kinetic parameters of ozonolysis pre-treatment and its potential applications in industrial scale biorefinery.
Ethanol concentrations above 4% (v/v) are required for economic bioethanol production due to the cost of recovery from dilute solutions. Although thermophilic bacteria have many potential advantages over Saccharomyces cerevisiae as process organisms for second generation bioethanol production, they are known to be less tolerant to ethanol, typically to concentrations less than 4% (v/v). To address this issue we have investigated the application of in situ gas-stripping of ethanol using microbubbles to increase the surface area per unit volume of gas, using fed-batch and continuous cultures of the engineered ethanologenic thermophile Parageobacillus thermoglucosidasius TM242. By using microbubbles generated at room temperature using a Desai-Zimmerman Fluid Oscillator, we initially operated a mixed batch and fed-batch fermentation, followed by a continuous fermentation and finally a chemostat fermentation, under conditions which would have generated in excess of 4% (v/v) ethanol. In all cases, gas stripping maintained the actual dissolved ethanol concentration below, or close to toxic levels. As the focus of this study was on demonstrating the efficiency of in situ microbubble gas stripping, to simplify the operation the latter two processes involved a combination of produced and supplemented ethanol, with the chemostat culture producing a nominal maximum 7.1% v/v based on glucose used (5.1-5.3% (v/v) based on ethanol recovered). This offers a practical way to produce second generation bio-ethanol from thermophiles.
In recent decades, biogas production from anaerobic digestion of organic fractions of municipal solid waste and agricultural residues has emerged as a promising strategy for waste management and renewable energy generation. However, due to the complexity and heterogeneity of these feedstocks, an appropriate pre-treatment is required before anaerobic digestion to maximise biodegradability and enhance biogas production. This is especially true for lignocellulosic biomass, where maximum biogas potential is often difficult to reach due to the presence of a lignin barrier, which is not easily biodegradable. Pre-treatment technologies may significantly increase biogas production, up to 360 %, from organic fractions of municipal solid waste and agricultural residues. This paper first provides an overview of the pre-treatment technologies, including mechanical, chemical, biological, thermal, plasma, and combined treatments for a wide variety of feedstocks for biogas production from anaerobic digestion. These studies indicate that the selection of a pre-treatment technology mainly depends on the waste substrate characteristics, the desired end results, and resource availability. Furthermore, most studies emphasise the significance of balancing the benefits and drawbacks of pre-treatment technologies for sustainable waste-to-energy practices. Then, the article evaluates the scalability, technical feasibility, economic viability, industrial applicability and environmental sustainability of appropriate pre-treatment methods. This review will be a valuable resource for researchers, policymakers, and practitioners working in the field of waste-to-energy conversion through anaerobic digestion.
Abstract The increased use of biofuels in place of fossil fuels is one strategy to support the transition to net-zero carbon emissions, particularly in transport applications. However, expansion of the use of 1st generation crops as feedstocks is unsustainable due to the conflict with food use. The use of the lignocellulosic fractions from plants and/or co-products from food production including food wastes could satisfy the demand for biofuels without affecting the use of land and the availability of food, but organisms which can readily ferment all the carbohydrates present in these feedstocks often suffer from more severe bioethanol inhibition effects than yeast. This paper demonstrates the potential of hot gas microbubbles to strip ethanol from a thermophilic fermentation process using Parageobacillus thermoglucosidasius TM333, thereby reducing product inhibition and allowing production to continue beyond the nominal toxic ethanol concentrations of ≤ 2% v/v. Using an experimental rig in which cells were grown in fed-batch cultures on sugars derived from waste bread, and the broth continuously cycled through a purpose-built microbubble stripping unit, it was shown that non/low-inhibitory dissolved ethanol concentrations could be maintained throughout, despite reaching productivities equivalent to 4.7% v/v dissolved ethanol. Ethanol recovered in the condensate was at a concentration appropriate for dewatering to be cost effective and not prohibitively energy intensive. This suggests that hot microbubble stripping could be a valuable technology for the continuous production of bioethanol from fermentation processes which suffer from product inhibition before reaching economically viable titres, which is typical of most thermophilic ethanologenic bacteria.
Protein molecules absorb and crystallise on He, N 2 , O 2 , and CO 2 gas bubbles as soft templates with prompted nucleation on gas–liquid–solid interface. Crystals attached on gas bubble form curved crystal surface and float in the solution.
The wetting behavior of droplets of aqueous surfactant solutions over hydrophobic thin PVDF porous membrane and non-porous hydrophobic PVDF film is investigated for small (~10 μL) droplets of aqueous trisiloxane surfactant solutions: superspreader S 240. The time dependencies of contact angle, droplet radius, wetted area and volume were monitored as well as penetration into the porous substrate. It is shown that the fast spreading of droplets of trisiloxane solutions takes place both in the case of porous and non-porous substrates at a concentration above some critical concentration. It was found that the trisiloxane droplets penetrate into the hydrophobic porous substrates and disappear much faster than on a corresponding hydrophobic non-porous substrate, which was not observed before. This phenomenon is referred to as “superpenetration”.
A novel electrophoretic separation technique is presented, where continuous electrophoretic separation is demonstrated using free flowing liquid foams. Continuous foam electrophoresis combines the principle of capillary electrophoresis and interactions between analytes and the electrical double layer, with the ability of Free Flow Electrophoresis to continuously separate and recover analytes automatically. A liquid foam is used to provide a network of deformable micro and nano channels with a high surface area, presenting a novel platform for electrophoresis, where interfacial phenomena could be exploited to modify analyte migration. The main purpose of this paper is to present a proof-of-concept study and provide fundamental understanding of a complex foam system in continuous separation mode, i.e., flowing liquid foam under an external electric field with electrophoresis and chemical reactions at the electrodes continuously changing the system. Liquid foam is generated using a mixture of anionic and non-ionic surfactants and pumped through a microfluidic separation chamber between two electrodes. The effectiveness of the device is demonstrated using a dye mixture containing a neutral dye and an anionic dye. At the outlet, the foam is separated and collected into five fractions which are individually probed for the concentration of the two dyes used. The anionic dye was concentrated up to 1.75 (±0.05) times the initial concentration in a select outlet, while the neutral dye concentration remained unchanged in all outlets, demonstrating the potential for electrophoretic foam separations.
Electrophoretic separation of a fluorescent dye mixture, containing rhodamine B (RB) and fluorescein, in liquid foams stabilized by anionic, cationic, or non-ionic surfactants in water-glycerol mixtures was studied in a custom-designed foam separation device. The effects of the external electric field applied across the foam and the initial pH of the solution on the effectiveness of separation were also studied. The fluid motion due to electroosmosis and the resulting back pressure within the foam and local pH changes were found to be complex and affected the separation. Fluorescein dye molecules, which have a positive or negative charge depending on the solution pH, aggregated in the vicinity of an electrode, leaving a pure band of neutral dye RB. The effectiveness of the separation was quantified by the percentage width of the pure RB band, which was found to be between 29 and 42%. This study demonstrates the potential of liquid foam as a platform for electrophoretic separation.
Liquid foams are highly complex systems consisting of gas bubbles trapped within a solution of surfactant. Electroosmotic effects may be employed to induce fluid flows within the foam structure and impact its stability. The impact of external electric fields on the stability of a horizontally oriented monolayer of foam (2D foam) composed of anionic, cationic, non-ionic, and zwitterionic surfactants was investigated, probing the effects of changing the gas-liquid and solid-liquid interfaces. Time-lapse recordings were analyzed to investigate the evolution of foam over time subject to varying electric field strengths. Numerical simulations of electroosmotic flow of the same system were performed using the finite element method. Foam stability was affected by the presence of an external electric field in all cases and depended on the surfactant type, strength of the electric field, and the solid material used to construct the foam cell. For the myristyltrimethylammonium bromide (MTAB) foam in a glass cell, the time to collapse 50% of the foam was increased from ∼25 min under no electric field to ∼85 min under an electric field strength of 2000 V/m. In comparison, all other surfactants trialed exhibited faster foam collapse under external electric fields. Numerical simulations provided insight as to how different zeta potentials at the gas-liquid and solid-liquid interfaces affect fluid flow in different elements of the foam structure under external electric fields, leading to a more stable or unstable foam.
Product inhibition is a barrier to many fermentation processes, including bioethanol production, and is responsible for dilute product streams which are energy intensive to purify. The main purpose of this study was to investigate whether hot microbubble stripping could be used to remove ethanol continuously from dilute ethanol-water mixtures expected in a bioreactor and maintain ethanol concentrations below the inhibitory levels for the thermophile Parageobacillus thermoglucosidasius (TM242), that can utilize a range of sugars derived from lignocellulosic biomass. A custom-made microbubble stripping unit that produces clouds of hot microbubbles (similar to 120 degrees C) by fluidic oscillation was used to remove ethanol from similar to 2% (v/v) ethanol-water mixtures maintained at 60 degrees C. Ethanol was continuously added to the unit to simulate microbial metabolism. The initial liquid height and the ethanol addition rate were varied from 10 to 50 mm and 2.1-21.2 g h(-1) respectively. In all the experiments, ethanol concentration was maintained well below the inhibition threshold of the target organism (similar to 2% [v/v]). This microbubble stripping unit has the potential to operate in conjunction with a 0.5-1.0 L fermenter to allow an ethanol productivity of 14.9-7.8 g L(-1)h(-1) continuously.
Emulsions formed by mixing reactant streams inside microdroplets are efficient microscale reactors for the synthesis of nano/microparticles/crystals due to small quantities of reagents confined within each droplet and the separation of droplet contents from the reactor walls. In this work, the synthesis of size-tunable gold nanoparticles (AuNPs) within emulsion droplets generated in a three-phase glass capillary microfluidic device was investigated experimentally and numerically using computational fluid dynamics (CFD). AuNPs were produced by micromixing two aqueous streams, 1.15 mM HAuCl4 containing the 1% poly(vinylpyrrolidone) capping agent and 20 mM ascorbic acid solutions, inside monodispersed droplets created by three-dimensional (3D) counter-current flow focusing in a medium-chain triglyceride. The mean particle size of AuNPs was tunable in the range between 26 and 56 nm and depended on the degree of premixing of the reactant streams shortly before droplet generation, and the mixing efficiency within droplets, which was controlled by hydrodynamic conditions within the microfluidic device. The CFD results were compared and validated against experimental observations and revealed the presence of a recirculation zone near the outer wall of the injection capillary tip. The mixing efficiency was higher at smaller droplet size causing a reduction in the particle size of the AuNPs.
Novel organic synthesis routes that circumvent the need for a catalyst and reduce unwanted by-products are highly sought by industry. A novel microfluidic plasma reactor that generates a dielectric barrier discharge (DBD) plasma in the vicinity of the gas-liquid interface and facilitate a chemical reaction at the interface of microbubbles has been used for trans-stilbene epoxidation. Three different operating strategies were implemented to optimise the transfer of species selectivity: single pass, multi-pass and continuous recirculation. The effect of initial trans-stilbene concentration, oxygen content in the feed gas mixture and reaction time on the epoxide formation was studied to optimise the chemical reaction. The optimum operating conditions were found to be short bubble-liquid contact times (~2 s) with frequent exposure to freshly generated microbubbles containing reactive species by continuous liquid recirculation, and under these conditions the overall epoxide yield was ~94% with an overall epoxide selectivity of 10:1.
The conversion of industrial crops to energy has received significant attention recently as a means to reduce carbon emissions and meeting the renewable energy targets. Samples of whole crop maize (Zea mays L.) were pre-treated in tap water using a novel microbubble-enhanced dielectric barrier discharge (DBD) plasma reactor that generates highly reactive species in situ and distribute them using microbubbles. The pre-treated maize was then used as feedstock in batch and continuously-fed mesophilic continuously-stirred anaerobic digesters (AD). Half of the pre-treated samples were washed in deionized water prior to feeding to assess the effect of possible inhibitory by-products generated during pre-treatment. In batch AD experiments, DBD-plasma pre-treated and washed maize produced 18% greater biogas production in comparison to untreated raw samples, and unwashed samples produced 29% lower biogas than the untreated samples. These results suggest the production of inhibitors to the AD process, but biogas production can be enhanced by removing these inhibiting compounds. Continuously-fed AD reactors exhibited no noticeable change in biogas output between raw and plasma-treated maize. For AD reactors operating in batch, or with a relatively long residence time and fed with high lignocellulose feedstocks, plasmamicrobubble pre-treatment could enhance biogas output and process efficiency. (C) 2020 Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
We study the deformation and dewetting of liquid films under impinging gas jets using experimental, analytical and numerical techniques. We first derive a reduced-order model (a thin-film equation) based on the long-wave assumption and on appropriate decoupling of the gas problem from that for the liquid. The model not only provides insight into relevant flow regimes, but is also used in conjunction with experimental data to guide more computationally prohibitive direct numerical simulations of the full governing equations. A unique feature of our modelling solution is the use of an efficient iterative procedure in order to update the interfacial deformation based on stresses originating from computational data. We show that both gas normal and tangential stresses are equally important for achieving accurate predictions. The interplay between these techniques allows us to study previously unreported flow features. These include finite-size effects of the host geometry, with consequences for flow and vortex formation inside the liquid, as well as the specific individual contributions from the non-trivial gas flow components on interfacial deformation. Dewetting phenomena are found to depend on either a dominant gas flow or contact line motion, with the observed behaviour (including healing effects) being explained using a bifurcation diagram of steady-state solutions in the absence of the gas flow.
Product inhibition and the cost of downstream separations are two main barriers in using lignocellulosic biomass for bioethanol production. If bioethanol can be continuously removed from fermentation broth without affecting the fermenta-tion process, significant gains can be achieved with bioethanol yields and process efficiency. Hot microbubble clouds generated by energy efficient means have been used to remove ethanol from dilute ethanol-water mixtures (similar to 4% [v/v]) maintained at 60 degrees C, and the effect of key operating parameters on the stripping rate has been studied. Numerical simulations of a hot microbubble rising in a dilute ethanol-water mixture were also performed to understand the instantaneous concentrations within the gas phase. Increasing the inlet gas temperature from 90 to 150 degrees C and decreasing the liquid height in the unit from 50 to 5 mm both increased the ethanol stripping rate. However, the benefit of increasing the gas temperature for maximum ethanol removal depended on the liquid height in the unit. Under all operating conditions, ethanol concentration was reduced below similar to 2% [v/v] within similar to 25 min of operation, demonstrating the potential of hot microbubble stripping for product removal from lignocellulosic fermenters. Implemented effectively in a fermenter, this technology could intensify the bioethanol production process and improve process economics.
Reactive species produced by atmospheric-pressure plasma (APP) are useful in many applications including disinfection, pretreatment, catalysis, detection and chemical synthesis. Most highly reactive species produced by plasma, such as ·OH, 1O2 and $$ {\text{O}}_{2}^{ \cdot - } $$, are short-lived; therefore, in situ generation is essential to transfer plasma products to the liquid phase efficiently. A novel microfluidic device that generates a dielectric barrier discharge (DBD) plasma at the gas–liquid interface and disperses the reactive species generated using microbubbles of ca. 200 µm in diameter has been developed and tested. As the bubble size affects the mass transfer performance of the device, the effect of operating parameters and plasma discharge on generated bubbles size has been studied. The mass transfer performance of the device was evaluated by transferring the reactive species generated to an aqueous solution containing dye and measuring percentage degradation of the dye. Monodisperse microbubbles (polydispersity index between 2 and 7%) were generated under all examined conditions, but for gas flow rate exceeding a critical value, a secondary break-up event occurred after bubble formation leading to multiple monodisperse bubble populations. The generated microbubble size increased by up to ~ 8% when the device was operated with the gas plasma in the dispersed phase compared to the case without the plasma due to thermal expansion of the feed gas. At the optimal operating conditions, initial dye concentration was reduced by ~ 60% in a single pass with a residence time of 5–10 s. This microfluidic chip has the potential to play a significant role in lab-on-a-chip devices where highly reactive species are essential for the process.
Electrokinetic transport of a charged dye within a free liquid film stabilized by a cationic surfactant, trimethyl(tetradecyl)ammonium bromide, subjected to an external electric field was investigated. Confocal laser scanning microscopy was used to visualize fluorescein isothiocyanate (FITC) separation within the stabilized liquid film. Numerical simulations were performed using the finite element method to model the dynamics of charged dye separation fronts observed in the experiments. Because of the electrochemical reactions at the electrodes, significant spatial and temporal pH changes were observed within the liquid film. These local pH changes could affect the local zeta potential at the gas-liquid and solid-liquid film boundaries; hence, the flow field was found to be highly dynamic and complex. The charged dye (FITC) used in the experiments is pH-sensitive, and therefore, electrophoresis of the dye also depended on the local pH. The pH and the electroosmotic flow field predicted from the numerical simulations were useful for understanding charged dye separation near both the anode and the cathode.
The emerging field of atmospheric pressure plasmas (APPS) for treatment of various solutions and suspensions has led to a variety of plasma reactors and power sources. This article reports on the design, characterisation and modelling of a novel plasma-microbubble reactor that forms a dielectric barrier discharge (DBD) at the gas-liquid interface to facilitate the transfer of short-lived highly reactive species from the gas plasma into the liquid phase. The use of microbubbles enabled efficient dispersion of long-lived reactive species in the liquid and UVC-induced oxidation reactions are triggered by the plasma radiation at the gas-liquid interface. A numerical model was developed to understand the dynamics of the reactor, and the model was validated using experimental measurements. Fluid velocities in the riser region of the reactor were found to be an order of magnitude higher for smaller bubbles ((5) over tilde mu m diameter) than for larger bubbles ((2) over tilde 500 mu m diameter); hence provided well-mixed conditions for treatment. In addition to other reactive oxygen species (ROS) and reactive nitrogen species (RNS), a dissolved ozone concentration of 3 mu M was recoded after a 15-min operation of the reactor, demonstrating the suitability of this design for various applications. (C) 2019 Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
Bioengineered skeletal muscle tissues benefit from dynamic culture environments which facilitate the appropriate provision of nutrients and removal of cellular waste products. Biologically compatible perfusion systems hold the potential to enhance the physiological biomimicry of in vitro tissues via dynamic culture, in addition to providing technological advances in analytical testing and live cellular imaging for analysis of cellular development. To meet such diverse requirements, perfusion systems require the capacity and adaptability to incorporate multiple cell laden constructs of both monolayer and bioengineered tissues. This work reports perfusion systems produced using additive manufacturing technology for the in situ phenotypic development of myogenic precursor cells in monolayer and bioengineered tissue. Biocompatibility of systems 3D printed using stereolithography (SL), laser sintering (LS), and PolyJet outlined preferential morphological development within both SL and LS devices. When exposed to intermittent perfusion in the monolayer, delayed yet physiologically representative cellular proliferation, MyoD and myogenin transcription of C2C12 cells was evident. Long-term (8 days) intermittent perfusion of monolayer cultures outlined viable morphological and genetic in situ differentiation for the live cellular imaging of myogenic development. Continuous perfusion cultures (13 days) of bioengineered skeletal muscle tissues outlined in situ myogenic differentiation, forming mature multinucleated myotubes. Here, reductions in IL-1β and TNF-α inflammatory cytokines, myostatin, and MuRF-1 atrophic mRNA expression were observed. Comparable myosin heavy chain (MyHC) isoform transcription profiles were evident between conditions; however, total mRNA expression was reduced in perfusion conditions. Decreased transcription of MuRF1 and subsequent reduced ubiquitination of the MyHC protein allude to a decreased requirement for transcription of MyHC isoform transcripts. Together, these data appear to indicate that 3D printed perfusion systems elicit enhanced stability of the culture environment, resulting in a reduced basal requirement for MyHC gene expression within bioengineered skeletal muscle tissue.