The Copernicus Land Surface Temperature Monitoring (LSTM) mission is part of the Copernicus Sentinel Expansion Missions.It will carry a high spatial-temporal resolution thermal infrared sensor to provide observations of the landsurface temperature.The mission responds to priority requirements of the agricultural user community for improving sustainable monitoring requirements to better manage water resources and learn about yield, vegetation and crop growth.The spectral coverage in the multiple bands spans from 490nm to 1610nm for the VNIR/SWIR part of the instrument.Materion Optics Balzers was selected as responsible supplier for the VNIR/SWIR filter assemblies.This contribution addresses the design, manufacturing and characterization of the demanding dielectric optical coatings for the sophisticated band pass filters and dichroic by PARMS technology for the LSTM project by Materion Optics Balzers.
Materion Balzers Optics has 40+ years of experience in space-based optics as well as a proven track record of providing high end CWDM coatings. With the expansion of laser communications MBO has the unique perspective, heritage, and capability to provide the broad range of coated optical components required in today’s laser communications terminals and ground stations. From high performance AR lenses to steep edge splitters MBO has in-house capability and heritage to provide TRL 9 level components.
Multispectral earth observation is done using selected discrete filter channels. The optical filtering is typically accomplished using optical thin film filters. These filters can be placed in filter wheels or as an array directly in front of the detector. For compact system designs filter arrays are preferred. The manufacturing of filter arrays can be done by two different approaches called monolithic array and butcher block. Typical optical requirements for such filters are for example a filter transmission of above 90% and an out-of-band blocking in OD6 range.
The higher the sheet thicknesses to be welded, the more difficult it is to produce weld seams of sufficient quality. One reason for this is that the stability conditions in the capillary change drastically with higher capillary depth.
Within the Copernicus program, the Sentinel-5/UVNS instrument is dedicated to the monitoring of air quality, trace gases and aerosols. The instrument consists of two co-aligned telescopes and five spectrometers in the spectral channels named UV1, UV2VIS, NIR, SWIR1, and SWIR3. The spectral band of UV1 spectrometer is defined from 270 nm to 310 nm. To distribute incoming light and eliminate false light into the channels and within the UV1 channel dedicated coatings for UV spectral range are needed. OBJ was selected for development and application of these coatings.
The chemical bond is one of the most powerful, yet controversial concepts in chemistry, explaining property trends in solids. Recently, a novel type of chemical bonding has been identified in several higher chalcogenides, characterized by a unique property portfolio, unconventional bond breaking and sharing of about one electron between adjacent atoms. Metavalent bonding is a fundamental type of bonding besides covalent, ionic and metallic bonding, raising the pertinent question, if there is a well-defined transition between metavalent and covalent bonding. For three different pseudo-binary lines, namely GeTe1-xSex, Sb2Te3(1-x)Se3x and Bi2-2xSb2xSe3, a sudden drop in several properties, including the optical dielectric constant, the Born effective charge, the electrical conductivity as well as the bond breaking is observed once a critical Se or Sb concentration is reached. This finding provides a blueprint to explore the impact of metavalent bonding on attractive properties utilized in phase change materials and thermoelectrics.
The Multi-viewing, Multi-channel, Multi-polarisation Imager (3MI) is one of the instruments of the “Satellite A” payload of MetOp-SG, developed to provide information on atmospheric aerosols. 3MI is a space based, wide-field-ofview spectroradiometer that is designed to acquire sequential images of the same ground target which are combined with multiple spectral views in both un-polarized and polarized channels. The spectral coverage in the multiple bands from 410 nm to 910 nm and from 910 nm to 2130 nm shall be done using a Filter Wheel Assembly which included the Filter Wheel Disk (FWD). OBJ was selected for development and production of these optical elements. This contribution addresses the manufacturing and characterization of the demanding dielectric optical coatings for the sophisticated BPFs developed by Optics Balzers.
The thermoelectric compound (GeTe) x (AgSbTe 2 ) 1− x , in short (TAGS‐ x ), is investigated with a focus on two stoichiometries, i.e., TAGS‐50 and TAGS‐85. TAGS‐85 is currently one of the most studied thermoelectric materials with great potential for thermoelectric applications. Yet, surprisingly, the lowest thermal conductivity is measured for TAGS‐50, instead of TAGS‐85. To explain this unexpected observation, atom probe tomography (APT) measurements are conducted on both samples, revealing clusters of various compositions and sizes. The most important role is attributed to Ag 2 Te nanoprecipitates (NPs) found in TAGS‐50. In contrast to the Ag 2 Te NPs, the matrix reveals an unconventional bond breaking mechanism. More specifically, a high probability of multiple events (PME) of ≈60% is observed for the matrix by APT. Surprisingly, the PME value decreases abruptly to ≈20–30% for the Ag 2 Te NPs. These differences can be attributed to differences in chemical bonding. The precipitates' PME value is indicative of normal bonding, i.e., covalent bonding with normal optical modes, while materials with this unconventional bond breaking found in the matrix are characterized by metavalent bonding. This implies that the interface between the metavalently bonded matrix and covalently bonded Ag 2 Te NP is partly responsible for the reduced thermal conductivity in TAGS‐50.
In this paper we explore the potential of stoichiometry determination for chalcogenide superlattices, promising candidates for next-generation phase-change memory, via X-ray diffraction. To this end, a set of epitaxial GeTe/Sb2Te3 superlattice samples with varying layer thicknesses is sputter-deposited. Kinematical scattering theory is employed to link the average composition with the diffraction features. The observed lattice constants of the superlattice reference unit cell follow Vegard's law, enabling a straight-forward and non-destructive stoichiometry determination.
A great potential for lightweight construction, above all in the field of electromobility, lies in the substitution of copper by aluminum. It is, moreover, possible to apply aluminum as a conductor and copper as a contact material (firmly bonded joining). During the fusion welding of this joint, brittle intermetallic phases occur which negatively affect the mechanical and technological properties of the joint. The high hardness of the intermetallic phases exerts a great influence on the load-bearing capability. Also, the electrical resistance of most intermetallic phases is one order of magnitude higher than that of the pure materials. The state of the art, so far, has put the focus only on the identification of the crack-sensitive intermetallic phase. External influential factors, such as temperature, current-feed, and time, bring about the change of the joining zone structure by diffusion and electromigration. Moreover, a temporal change of the technological properties (further increase of the electric resistance and reduction of strength) of the dissimilar material joint will occur. Findings about this behavior will allow one to draw conclusions about the expected lifetime of the joints. The research shows that the mixing during the welding process shows a great influence on the formation of intermetallic phases and thereby on the properties of the joint.
Vacuum laser welding was employed to manufacture 80 mm thick welds in SA508 Grade 3 steel in two weld passes, using a 16 kW laser, while travelling at 150 mm/min. The motivation was to explore the potential for the application of the process to the joining of large, safety-critical nuclear components, such as the steam generators or the pressuriser in a pressurised water reactor (PWR). The advantages of vacuum laser welding are first reviewed, and compared to those of electron beam welding, in terms of the process physics. Preliminary development work is then summarised, together with an evaluation of weld quality, mechanical properties and residual stresses. Vacuum laser welding warrants further development, as it offers significant promise for future nuclear build programmes.
Crystalline GeSb 2 Te 4 (GST) is a remarkable material, as it allows to continuously tune the electrical resistance by orders of magnitude without involving a structural phase transition or stoichiometric changes. While well‐ordered specimen are metallic, increasing amounts of disorder eventually lead to an insulating state with vanishing conductivity in the 0 K limit, but a similar number of charge carriers. Hence, GST provides ideal grounds to explore the impact of disorder on transport properties. Here, a sputter‐deposition process is employed that enables growing biaxially textured GST films with large grain sizes on mica substrates. The resulting films exhibit a systematic variation between metallic and truly insulating specimen upon varying deposition temperature. Transport measurements reveal that their electron mean free path can be altered by a factor of 20, while always remaining more than an order of magnitude smaller than the lateral grain size. This proves unequivocally that grain boundaries play a negligible role for electron scattering, while intra‐grain scattering, presumably by disordered vacancies, dominates. These findings underline that the insulating state and the system's evolution toward metallic conductivity are intrinsic properties of the material.
Beside homogeneous filter coatings a coating can also be applied with a linear gradient. Linear gradient or linear variable filters show a gradient of a band edge or central wavelength depending on the filter type in spectral direction and they are homogeneous in spatial direction. In this paper, we present a linear variable narrow band pass filter with full width half maximum of about 8 nm and a transmittance of more than 98% in the wavelength range of 670 nm to 780 nm. The target for the gradient is 3.3. nm/mm. Due to the need of transmittance filter and AR coating are manufactured by means of Plasma Enhanced Magnetron Sputtering (PARMS). Additionally, the linear variable filter for FLEX mission requires a black mask to separate between HR1 and HR2 channel. This mask is also applied by OBJ by means of the PARMS process and a Ti based layer stack. Here, a reflectance of < 1.5% in the range of 400 nm to 800 nm can be demonstrated. The definition of black mask was done by means of photolithography.
Beam splitters separating visible (VIS) and near-infrared (NIR) light are an important component of many optical systems such as spectrometers or telescopes. Here, one part of the spectrum is transmitted while the other is reflected. Typical goal requirements are broadband high transmittance and high reflectance without local minima combined with a steep transition zone. These requirements drive the complexity of the coating design. Beside the coating design also the deposition technology has an impact on the feasibility of the coating. In this contribution, we address manufacturing challenges for manufacturing of an ideal beam splitter and compare Ion Assisted Deposition (IAD) and Plasma Enhanced Magnetron Sputtering (PARMS) technology by presenting examples of VIS-NIR beam splitters manufactured at Optics Balzers Jena GmbH (OBJ). These examples reach from beam splitters manufactured by IAD with a total coating thickness of about 3.5 μm to the beam splitter of Sentinel 2 multi-spectral instrument with more than 100 layers a and a coating thickness of about 13 μm. An example which overcomes the limitations of the IAD process is the dichroic plate of ESAs Euclid telescope manufactured by OBJ by means of PARMS process. This dichroic plate shows a reflectance of over 99% in the VIS spectral range and a transmittance of more than 98% in the NIR spectral range. Both mentioned manufacturing technologies are discussed in terms of process stability, coating homogeneity, and straylight limitations.
Research and development carried out by the ISF Welding and Joining Institute of RWTH Aachen University has proven that combining high power laser and low vacuum atmosphere provides a welding performance and quality, which is comparable to electron beam welding. The developed welding machines are still using a beam forming which takes place outside the vacuum and the focusing laser beam has to be introduced to the vacuum via a suitable window. This inflexible design spoils much of the flexibility of modern laser welding. With the target to bring a compact, lightweight flying optics with flexible laser transport fibers into vacuum chambers, a high power fiber-fiber coupler has been adapted by II-VI HIGHYAG that includes a reliable vacuum interface. The vacuum-fiber-fiber coupler (V-FFC) is tested with up to 16 kW sustained laser power and the design is flexible in terms of a wide variety of laser fiber plug systems and vacuum flanges. All that is needed to implement the V-FFC towards an existing or planned vacuum chamber is an aperture of at least 100 mm (4 inch) diameter with any type of vacuum or pressure flange. The V-FFC has a state-of-the-art safety interface which allows for fast fiber breakage detection for both fibers (as supported by fibers) by electric wire breakage and short circuit detection. Moreover, the System also provides connectors for cooling and electric signals for the laser beam optics inside the vacuum. The V-FFC has all necessary adjustment options for coupling the laser radiation to the receiving fiber.
Resonant bonding has been appreciated as an important feature in some chalcogenides. The establishment of resonant bonding can significantly delocalize the electrons and shrink the band gap, leading to low electrical resistivity and soft optical phonons. Many materials that exhibit this bonding mechanism have applications in phase-change memory and thermoelectric devices. Resonant bonding can be tuned by various means, including thermal excitations and changes in composition. In this work, we manipulate it by applying large hydrostatic-like pressure. Synchrotron X-ray diffraction and density functional theory reveal that the orthorhombic lattice of GeSe appears to become more symmetric and the Born effective charge has significantly increased at high pressure, indicating that resonant bonding has been established in this material. In contrast, the resonant bonding is partially weakened in PbSe at high pressure due to the discontinuity of chemical bonds along a certain lattice direction. By controlling resonant bonding in chalcogenides, we are able to modify the material properties and tailor them for various applications in extreme conditions.
Optical remote sensing of the earth from air and space typically utilizes several channels in the visible and near infrared spectrum. Thin-film optical interference filters, mostly of narrow bandpass type, are applied to select these channels. The filters are arranged in filter wheels, arrays of discrete stripe filters mounted in frames, or patterned arrays on a monolithic substrate. Such multi-channel filter assemblies can be mounted close to the detector, which allows a compact and lightweight camera design. Recent progress in image resolution and sensor sensitivity requires improvements of the optical filter performance. Higher demands placed on blocking in the UV and NIR and in between the spectral channels, in-band transmission and filter edge steepness as well as scattering lead to more complex filter coatings with thicknesses in the range of 10 - 25μm. Technological limits of the conventionally used ion-assisted evaporation process (IAD) can be overcome only by more precise and higher-energetic coating technologies like plasma-assisted reactive magnetron sputtering (PARMS) in combination with optical broadband monitoring. Optics Balzers has developed a photolithographic patterning process for coating thicknesses up to 15μm that is fully compatible with the advanced PARMS coating technology. This provides the possibility of depositing multiple complex high-performance filters on a monolithic substrate. We present an overview of the performance of recently developed filters with improved spectral performance designed for both monolithic filter-arrays and stripe filters mounted in frames. The pros and cons as well as the resulting limits of the filter designs for both configurations are discussed.