The Mu2e experiment at Fermilab will measure the rate for neutrinoless-conversion of negative muons into electrons with never-before-seen precision. This experiment will use a pulsed 8 GeV proton beam with pulses separated by 1.7 µs. To suppress beam induced backgrounds to this process, a set of dipoles operating at 300 kHz and 4.4 MHz have been developed that will reduce the fraction of out-of-time protons at the level of 10 −10 or less. Selection of magnetic ferrite material for construction must be carefully considered given the high repetition rate and duty cycle that can lead to excess heating in conventional magnetic material. A model of the electromagnetic and thermal properties of candidate ferrite materials has been constructed. Magnetic permeability, in-ductance, and power loss were measured at the two operating frequencies in toroidal ferrite samples as well as in the ferrites from which prototype magnets were built. Additionally, the outgassing rates of the ferrite material was measured to determine vacuum compatibility. The outcome of this work is a detailed specification of the electrical and mechanical details of the ferrite material required for this application.

The muon-to-electron conversion (Mu2e) experiment at Fermilab will be used to search for the charged lepton flavor-violating conversion of muons to electrons in the field of an atomic nucleus. The Mu2e experiment is currently in the design and construction stage and is expected to begin operations in 2022. The Mu2e experiment uses four large superconducting solenoid magnets including a Production Solenoid (PS), an Upstream and Downstream Transport Solenoid (TSu and TSd) and a Detector Solenoid (DS). This paper will focus on the cryogenic distribution system for these four solenoid magnets. Liquid helium will be supplied from two re-purposed Tevatron satellite refrigerators. A large cryogenic distribution box (DB) is located in the Mu2e building to distribute the required cryogens to each of the four solenoid magnets. Each solenoid magnet will have a dedicated transfer line and cryogenic feed box (FB). The solenoid magnets each require two liquid helium circuits and two liquid nitrogen circuits. The most unique feature about this cryogenic system is that the assemblies for the start of the superconducting portion of the power leads are mounted in feed boxes that are in the range of 23 m to 31 m away from the solenoid magnets. The cryogenic feed boxes are located remotely to provide protection from radiation damage and high magnetic fields. The power leads are NbTi superconducting cable stabilized with high conductivity aluminum. The 6061-T6 aluminum grade was selected for the transfer line piping so that the piping would thermally contract at the same rate as the power lead. A major concern for this transfer line is that a small helium leak could create an electric discharge arc due to the Paschen effect. This paper includes a description of the design features and testing done to ensure that the power leads are protected from the Paschen effect while still being adequately cooled to liquid helium temperatures.

As part of the Jefferson Lab 12 GeV upgrade, the Hall B CLAS12 system requires two superconducting iron-free magnets - a torus and a solenoid. The physics requirements to maximize space for the detectors guided engineers toward particular coil designs for each of the magnets which, in turn, led to the choice of using conduction cooling. The torus consists of 6 trapezoidal NbTi coils connected in series with an operating current of 3770 A. The solenoid is an actively shielded 5 T magnet consisting of 5 NbTi coils connected in series operating at 2416 A. Within the hall, the two magnets are located in close proximity to each other and are completely covered both inside and outside by particle detectors. Stringent size limitations were imposed for both magnets and introduced particular design and fabrication challenges. This paper describes the design, construction, installation, commissioning, and operation of the two magnets.

The Mu2e experiment at Fermilab plans to search for charged-lepton flavor violations by looking for neutrino-less muon to electron conversions in the field of the nucleus. A complex solenoid system and precise knowledge of its magnetic field play a major role in the experimental approach Mu2e has chosen. It is essential to map the solenoid field up to 10(-4) accuracy. This article describes the design of the Field Mapping System Mu2e will use to measure the magnetic field. Two different mechanical mapper systems, a survey-based position determination of the in-house calibrated three-dimensional Hall probes, a motion control system, and a data acquisition and readout system are presented.

The goal of the Mu2e experiment at Fermilab is to search for charged-lepton flavor violation by looking for neutrino-less muon to electron conversion in the field of the nucleus. The Mu2e experimental apparatus utilizes a complex magnetic field in the muon generation and momentum and charge selection process. Precise knowledge of the magnetic field is crucial. It is planned to map the solenoid field with calibrated three-dimensional (3-D) Hall probes up to 10 -5 accuracy. This article describes a new design of a Hall probe calibration system that will be used to calibrate 3-D Hall probes to better than 10 -5 accuracy for the Mu2e solenoid field mapping system.

Fermi National Accelerator Laboratory (Fermilab) fabricated the torus magnet coils for the 12-GeV Hall B upgrade at Jefferson Lab (JLab). The production consisted of six large superconducting coils for the magnet and two spare coils. The toroidal field coils are approximately 2 m × 4 m × 5 cm thick. Each of these coils consists of two layers, each of which has 117 turns of copper-stabilized superconducting cable, which will be conduction cooled by supercritical helium. Due to the size of the coils and their unique geometry, Fermilab designed and fabricated specialized tooling and, together with JLab, developed unique manufacturing techniques for each stage of the coil construction. This paper describes the tooling and manufacturing techniques required to produce the six production coils and the two spare coils needed by the project.

The CLAS12 Torus is a toroidal superconducting magnet, which is part of the detector for the 12-GeV accelerator upgrade at Jefferson Laboratory (JLab). The coils were wound/fabricated by Fermilab, with JLab responsible for all other parts of the project scope, including design, integration, cryostating the individual coils, installation, cryogenics, I&C, etc. This paper provides an overview of the CLAS12 Torus magnet features and serves as a status report of its installation in the experimental hall. Completion and commissioning of the magnet is expected in 2016.

The design of the 12-GeV torus required the construction of six superconducting coils with a unique geometry required for the experimental needs of Jefferson Laboratory Hall B. Each of these coils consists of 234 turns of copper-stabilized superconducting cable conduction cooled by 4.6 K helium gas. The finished coils are each roughly 2 × 4 × 0.05 m and supported in an aluminum coil case. Because of its geometry, new tooling and manufacturing methods had to be developed for each stage of construction. The tooling was designed and developed while producing a practice coil at Fermi National Laboratory. This paper describes the tooling and manufacturing techniques required to produce the six production coils and two spare coils required by the project. Project status and future plans are also presented.

Mu2e, a charged lepton flavor violation (CLFV) experiment is planned to start at Fermilab late in this decade. The proposed experiment will search for neutrinoless muon to electron conversions with unprecedented sensitivity, better than 6 x 10(-17) at 90% CL. To achieve this sensitivity the incoming proton beam must be highly suppressed during the window for detecting the muon decays. The current proposal for beam extinction is based on a collimator design with two dipoles running at 300 kHz and 5.1 MHz and synchronized to the proton bunch spacing. The appropriate choice of ferrite material for the magnet yoke is a critical step in the overall design of the dipoles and their reliable operation at such high frequencies over the life of the experiment. This choice, based on a series of the thermal and magnetic measurements of the ferrite samples, is discussed in the paper. Additionally, the first results from the testing at 300 kHz of a prototype AC dipole are presented.

Fermilab's cabling facility has been upgraded to a maximum capability of 42 strands. This facility is being used to study the effect of cabling on the performance of the various strands, and for the development and fabrication of cables in support of the ongoing magnet R&D programs. Rutherford cables of various geometries, packing factors, with and without a stainless steel core, were fabricated out of Cu alloys, NbTi, Nb3Al, and various Nb3Sn strands. The parameters of the upgraded cabling machine and results of cable R&D efforts at Fermilab are reported.

FNAL has undertaken an effort to design, develop, commission and operate a system that efficiently polishes the interior and exterior surfaces of superconducting radiofrequency (SRF) cavities using buffered chemical polish. This system was designed for the Joint Superconducting Cavity Processing Facility (SCPF) at ANL for use during the GDE S0/S1 ILC cavity testing programs. The demands of the S0/S1 programs required the development of a pre-industrial type polishing system that ensures operator safety as well as procedure reliability and repeatability. The BCP System design methodology and technical details are presented, including a discussion on the control system design and philosophy. The BCP System’s safety features, ancillary hardware, and operational scope are also described.

The International Linear Collider (ILC) is a 200-500 GeV center-of-mass high-luminosity linear electron-positron collider, based on 1.3 GHz superconducting radio-frequency (SCRF) accelerating cavities. The ILC has a total footprint of about 31 km and is designed for a peak luminosity of 2x10^34 cm^-2 s^-1. The complex includes a polarized electron source, an undulator-based positron source, two 6.7 km circumference damping rings, two-stage bunch compressors, two 11 km long main linacs and a 4.5 km long beam delivery system. This report is Volume III (Accelerator) of the four volume Reference Design Report, which describes the design and cost of the ILC.

In 2003 a simple digital level system was developed to allow for rapid roll measurements of all dipoles and quadrupoles in the Tevatron. The system uses a Mitutoyo digital level and a PC running MS WINDOWS XP and LAB VIEW to acquire data on the upstream and downstream roll of each magnet. The system is sufficiently simple that all 1,000 magnets in the Tevatron can be measured in less than 3 days. The data can be quickly processed allowing for correction of rolled magnets by the Fermilab alignment group. Data will be presented showing the state of the Tevatron in 2003 and the changes in rolls as measured in each shutdown since then.

Fermilab is involved in the development of new generation high-field accelerator magnets using state-of-the-art Nb3Sn strands produced using different technologies. Two 1-m long models-mirror configuration and dipole magnet-were fabricated recently at Fermilab based on powder-in-tube (PIT) Nb3Sn strands with small effective filament size. This paper describes the parameters of superconducting strands and cable, the details of magnet design and fabrication procedure, and reports the results of PIT coil testing.

Chemical polishing of surfaces of Nb RF cavities is an important part of cavity fabrication process. Because of the dangerous nature of the chemicals involved in the process, safety considerations require careful design of the facility and of the process. This report describes the major features of the facility prototype at FNAL and a description of the process and the control systems.

It was observed during the early part of Run II that dipole corrector currents in the Tevatron were changing over time. Measurement of the roll for dipoles and quadrupoles confirmed that there was a slow and systematic movement of the magnets from their ideal position. A simple system using a digital protractor and laptop computer was developed to allow roll measurements of all dipoles and quadrupoles. These measurements showed that many magnets in the Tevatron had rolled more than 1 milli-radian. To aid in magnet alignment a new survey network was built in the Tevatron tunnel. This network is based on the use of free centering laser tracker. During the measurement of the network coordinates for all dipole, quadrupole and corrector magnets were obtained. This paper discusses roll measurement techniques and data, the old and new Tevatron alignment network.

Fermilab is developing and investigating different high-field magnet designs for present and future accelerators. The magnet R&D program was focused on the 10-12 T accelerator magnets based on Nb{sub 3}Sn superconductor and explored both basic magnet technologies for brittle superconductors--wind-and-react and react-and-wind. Magnet design studies in support of LHC upgrades and VLHC are being performed. A series of 1-m long single-bore models of cos-theta Nb{sub 3}Sn dipoles based on wind-and-react technique was fabricated and tested. Three 1-m long flat racetracks and the common coil dipole model, based on a single-layer coil and wide reacted Nb{sub 3}Sn cable, have also been fabricated and tested. Extensive theoretical studies of magnetic instabilities in Nb{sub 3}Sn strands, cable and magnet were performed which led to successful 10 T dipole model. This paper presents the details of the Fermilab's high field accelerator magnet program, reports its status and major results, and formulates the program next steps.