This article presents a novel, high-performance, screen-printable zinc (Zn)-based ink and a chemical sintering process that significantly improves long-term air stability. The ink formulation combines micro- and nanoparticles, enhancing electrical conductivity-up to 10 times compared to microparticle-only inks. Micro-fibrillated cellulose (Exilva) is used as a sustainable binder, aligning with eco-friendly electronics initiatives. Besides the formulation, the benefit of a multistep chemical sintering approach, based on the sequential immersion of the printed structures in acetic acid solution, is demonstrated. If with a more conventional one-step acetic acid sintering treatment a conductivity of approximate to 3.18 x 10(5) S m-(1) can be achieved, the use of the multi-step process further enhances both conductivity, increasing conductivity approximate to 2.6 times to approximate to 8.37 x 10(5) S m-(1) (sheet resistance 0.06 Omega square-(1)), it is the highest reported value achieved through chemical sintering-just 20 times lower than bulk Zn (approximate to 16.6 x 10(6) S m-(1)). Importantly, the ink, following the proposed chemical sintering and without encapsulation also exhibits outstanding air stability, maintaining functionality with only an approximate to 11% increase in resistance after 6 months in ambient conditions (40-60% RH). By offering superior durability, flexibility, and, most notably, unprecedented air stability, this Zn-based ink presents a significant advancement for sustainable and flexible electronics.
As global electronics production and e-waste generation accelerate alongside efforts to reduce carbon emissions, the need for transformative solutions in the electronics sector has become urgent. Therefore, to support the transition to greener electronics, this work reviews existing research and legislation relevant to the field and considers the perspectives and ongoing efforts of the EU Green Electronics Working Group (comprised of 12 green electronics-focused Horizon Europe projects) to identify and define the most important aspects of green electronics. Given the absence of a widely accepted definition of what makes electronics truly “green,” the most critical aspects are clarified to support the development of a common, unified definition: Electronicsthat, when measured against their alternatives over their whole lifecycle and value chain,have a reduced environmental impact in terms of greenhouse gas emissions, toxicity, and resource depletion and avoid burden shifting from one impact to another or along the value chain, while fulfilling a given function. A set of recommendations and best practices, informed by the latest advancements and ongoing research developments in green electronics, is then provided to address the entire lifecycle of electronic devices. These strategies offer a framework to guide the development and adoption of greener electronics.
This study reports on the first all-printed vertically stacked organic electrochemical transistors (OECTs) operating in accumulation mode; the devices, relying on poly([4,4 '-bis(2-(2-(2-methoxyethoxy)ethoxy)ethoxy)-2,2 '-bithiophen-5,5 '-diyl]-alt-[thieno[3,2-b]thiophene-2,5-diyl]) (pgBTTT) as the active channel material, are fabricated via a combination of screen and inkjet printing technologies. The resulting OECTs (W/L approximate to 5) demonstrate good switching performance; g(m, norm) approximate to 13 mS cm(-1), mu C* approximate to 21 F cm(-1) V-1 s(-1), ON-OFF ratio > 10(4) and good cycling stability upon continuous operation for 2 h. The inkjet printing process of pgBTTT is established by first solubilizing the polymer in dihydrolevoglucosenone (Cyrene), a non-toxic, cellulose-derived, and biodegradable solvent. The resulting ink formulations exhibit good jettability, thereby providing reproducible and stable p-type accumulation mode all-printed OECTs with high performance. Besides the environmental and safety benefits of this solvent, this study also demonstrates the assessment of how the solvent affects the performance of spin-coated OECTs, which justifies the choice of Cyrene as an alternative to commonly used harmful solvents such as chloroform, also from a device perspective. Hence, this approach shows a new possibility of obtaining more sustainable printed electronic devices, which will eventually result in all-printed OECT-based logic circuits operating in complementary mode.
With the increasing global demand for net-zero carbon emissions, actions to address climate change have gained momentum among policymakers and the public. The urgent need for a sustainable economy is underscored by the mounting waste crisis in landfills and oceans. However, the proliferation of distributed electronic devices poses a significant challenge due to the resulting electronic waste. To combat this issue, the development of sustainable and environmentally friendly materials for these devices is imperative. Cellulose, an abundant and CO 2 -neutral substance with a long history of diverse applications, holds great potential. By integrating electrically interactive components with cellulosic materials, innovative biobased composites have been created, enabling the fabrication of bulk electroactive paper and the establishment of new, potentially more sustainable manufacturing processes for electronic devices. This review explores recent advances in bulk electroactive paper, including the fundamental interactions between its constituents, manufacturing techniques, and large-scale applications in the field of electronics. Furthermore, it addresses the importance and challenges of scaling up production of electroactive paper, highlighting the need for further research and development.
Porous carbon materials are common materials used for sensor and absorbent applications. A novel approach for functionalizing porous carbons through the impregnation of porous carbon black with benzoxazine monomers, followed by thermal polymerization is introduced herein. The method not only establishes a new avenue for the functionalization of porous carbons but also endows the resulting material with both copper ion-binding and sensing properties. We showcase the versatility of the technique by illustrating that the polymerization of phenols with benzoxazine monomers serves as an extra tool to customize absorption- and sensing properties. Experimental validation involved testing the method on carbon black as a porous substrate, which was impregnated with both bisphenol-a benzoxazine and a combination of bisphenol-a benzoxazine and alizarin. The resulting materials were assessed for their dual functionality as both an absorbent and a sensor for copper ions by varied copper ion concentrations and exposure times. The dye absorption test demonstrated a notable capacity to accumulate copper ions from dilute solutions. Electrochemical characterization further confirmed the effectiveness of the modified carbons, as electrodes produced from inks were successful in detecting copper ions accumulated from 50 mu M Cu2+ solutions. With this work, we aspire to set the steppingstone towards a facile functionalization of porous carbon materials towards water purification applications.
Hydrogels are of great importance for functionalizing sensors and microfluidics, and poly(ethylene glycol) dimethacrylate (PEG-DMA) is often used as a viscosifier for printable hydrogel precursor inks. In this study, 1–10 kDa PEG-DMA based hydrogels were characterized by gravimetric and electrochemical methods to investigate the diffusivity of small molecules and proteins. Swelling ratios (SRs) of 14.43–9.24, as well as mesh sizes ξ of 3.58–6.91 nm were calculated, and it was found that the SR correlates with the molar concentration of PEG-DMA in the ink (MCI) (SR = 0.1127 × MCI + 8.3256, R2 = 0.9692) and ξ correlates with the molecular weight (Mw) (ξ = 0.3382 × Mw + 3.638, R2 = 0.9451). To investigate the sensing properties, methylene blue (MB) and MB-conjugated proteins were measured on electrochemical sensors with and without hydrogel coating. It was found that on sensors with 10 kDa PEG-DMA hydrogel modification, the DPV peak currents were reduced to 92 % for MB, 73 % for MB-BSA, and 23 % for MB-IgG. To investigate the diffusion properties of MB(-conjugates) in hydrogels with 1–10 kDa PEG-DMA, diffusivity was calculated from the current equation. It was found that diffusivity increases with increasing ξ. Finally, the release of MB-BSA was detected after drying the MB-BSA-containing hydrogel, which is a promising result for the development of hydrogel-based reagent reservoirs for biosensing.
In this study, poly(ethylene glycol) dimethacrylate (PEG-DMA)-based hydrogels were investigated with respect to the diffusion properties of methylene blue (MB) and MB conjugated proteins (MB-BSA and MB-IgG). Electrochemical sensors were used to monitor the diffusion process via the redox-active MB-label. All tested molecules showed good mobility in the hydrogel. Also, the release of MB-BSA could be demonstrated after drying the hydrogel containing MB-BSA, which is a promising result for the development of hydrogel-based reagent reservoirs for biosensing.
High-throughput production methods such as screen printing can bring stretchable electronics out of the lab into the market. Most stretchable conductor inks for screen printing are based on silver nanoparticles or flakes due to their favorable performance-to-cost ratio, but silver is prone to tarnishing and corrosion, thereby limiting the stability of such conductors. Here, we report on a cost-efficient and scalable approach to resolve this issue by developing screen printable inks based on silver flakes chemically coated by a thin layer of gold. The printed stretchable AgAu conductors reach a conductivity of 8500 S cm-1, remain conductive up to 250% strain, show excellent corrosion and tarnishing stability, and are used to demonstrate wearable LED and NFC circuits. The reported approach is attractive for smart clothing, as the long-term functionality of such devices is expected in a variety of environments.
Manufacturing of electronic devices via printing techniques is often considered to be an environmentally friendly approach, partially due to the efficient utilization of materials. Traditionally, printed electronic components (e.g., sensors, transistors, and displays) are relying on flexible substrates based on plastic materials; this is especially true in electronic display applications where, most of the times, a transparent carrier is required in order to enable presentation of the display content. However, plastic‐based substrates are often ruled out in end user scenarios striving toward sustainability. Paper substrates based on ordinary cellulose fibers can potentially replace plastic substrates, but the opaqueness limits the range of applications where they can be used. Herein, electrochromic displays that are manufactured, via screen printing, directly on state‐of‐the‐art fully transparent substrates based on nanocellulose are presented. Several different nanocellulose‐based substrates, based on either nanofibrillated or nanocrystalline cellulose, are manufactured and evaluated as substrates for the manufacturing of electrochromic displays, and the optical and electrical switching performances of the resulting display devices are reported and compared. The reported devices do not require the use of metals and/or transparent conductive oxides, thereby providing a sustainable all‐printed electrochromic display technology.
The transition to a sustainable society is driving the development of green electronic solutions designed to have a minimal environmental impact. One promising route to achieve this goal is to construct electronics from biobased materials like cellulose, which is carbon neutral, non-toxic, and recyclable. This is especially true for internet-of-things devices, which are rapidly growing in number and are becoming embedded in every aspect of our lives. Here, paper-based sensor circuits are demonstrated, which use triboelectric pressure sensors to help elderly people communicate with the digital world using an interface in the form of an electronic "book", which is more intuitive to them. The sensors are manufactured by screen printing onto flexible paper substrates, using in-house developed cellulose-based inks with non-hazardous solvents. The triboelectric sensor signal, generated by the contact between a finger and chemically modified cellulose, can reach several volts, which can be registered by a portable microcontroller card and transmitted by Bluetooth to any device with an internet connection. Apart from the microcontroller (which can be easily removed), the whole system can be recycled at the end of life. A triboelectric touch interface, manufactured using printed electronics on flexible paper substrates, using cellulose-based functional inks is demonstrated. These metal-free green electronics circuits are implemented in an "electronic book" demonstrator, equipped with wireless communication that can control remote devices, as a step toward sustainable and recyclable internet-of-things devices. image
Novel printed electronics are projected to grow and be manufactured in the future in large volumes. In many applications, printed electronics are envisaged as sustainable alternatives to conventional (PCB-based) electronics. One such application is in the semi-quantitative drug detection and point-of-care device called 'GREENSENSE' that uses paper-based printed electronics. This paper analyses the carbon footprint of GREENSENSE in order to identify and suggest means of mitigating disproportionately high environmental impacts, labeled 'sustainability hotspots', from materials and processes used during production which would be relevant in high-volume applications. Firstly, a life cycle model traces the flow of raw materials (such as paper, CNCs, and nanosilver) through the three 'umbrella' processes (circuit printing, component mounting, and biofunctionalization) manufacturing different electronic components (the substrate, conductive inks, energy sources, display, etc) that are further assembled into GREENSENSE. Based on the life cycle model, life cycle inventories are modeled that map out the network of material and energy flow throughout the production of GREENSENSE. Finally, from the environmental impact and sustainability hotspot analysis, both crystalline nanocellulose and nanosilver were found to create material hotspots and they should be replaced in favor of lower-impact materials. Process hotspots are created by manual, lab-, and pilot-scale processes with unoptimized material consumption, energy use, and waste generation; automated and industrial-scale manufacturing can mitigate such process hotspots.
This work demonstrates sensitive and low-cost piezoelectric sensors on skin-friendly, ultrathin, and conformable substrates combined with organic electrochemical transistors (OECTs) for the detection and amplification of alternating low-voltage input signals. The fully screen-printed (SP) piezoelectric sensors were manufactured on commercially available tattoo paper substrates, while the all-printed OECTs, relying on an extended gate electrode architecture, were manufactured either by solely using SP or by combining SP and aerosol jet printing (AJP) on PET substrates. Applying a low-voltage signal (±25 mV) to the gate electrode of the SP+AJP OECT results in approximately five times higher current modulation as compared to the fully SP reference OECT. The tattoo paper-based substrate enables transfer of the SP piezoelectric sensor to the skin, which in turn allows for radial pulse monitoring when combined with the SP+AJP OECT; this is possible due to the ability of the conformable sensor to convert mechanical vibrations into voltage signals along with the highly sensitive current modulation ability of the transistor device to further amplify the output signal. The results reported herein pave the way toward all-printed fully conformable wearable devices with high sensitivity to be further utilized for the real-time monitoring of electrophysiological signals.
Stretchable organic electrochemical transistors (OECTs) are promising for wearable applications within biosensing, bio‐signal recording, and addressing circuitry. Efficient large‐scale fabrication of OECTs can be performed with printing methods but to date there are no reports on high‐performance fully printed stretchable OECTs. Herein, this challenge is addressed by developing fully screen‐printed stretchable OECTs based on an architecture that minimizes electrochemical side reactions and improves long‐term stability. Fabrication of the OECTs is enabled by in‐house development of three stretchable functional screen‐printing inks and related printing processes. The stretchable OECTs show good characteristics in terms of transfer curves, output characteristics, and transient response up to 100% static strain and 500 strain cycles at 25% and 50% strain. The strain insensitivity of the OECTs can be further improved by strain conditioning, resulting in stable performance up to 50% strain. Finally, an electrochromic smart pixel is demonstrated by connecting a stretchable OECT to a stretchable electrochromic display. It is believed that the development of screen‐printed stretchable electrochemical devices, and OECTs in particular, will pave the way for their use in wearable applications and commercial products.
Abstract Wood is an inherently hygroscopic material which tends to absorb moisture from its surrounding. Moisture in wood is a determining factor for the quality of wood being employed in construction, since it causes weakening, deformation, rotting, and ultimately leading to failure of the structures resulting in costs to the economy, the environment, and to the safety of residents. Therefore, monitoring moisture in wood during the construction phase and after construction is vital for the future of smart and sustainable buildings. Employing bio‐based materials for the construction of electronics is one way to mitigate the environmental impact of such electronics. Herein, a bio‐graphene sensor for monitoring the moisture inside and around wooden surfaces is fabricated using laser‐induced graphitization of a lignin‐based ink precursor. The bio‐graphene sensors are used to measure humidity in the range of 10% up to 90% at 25 °C. Using laser induced graphitization, conductor resistivity of 18.6 Ω sq−1 is obtained for spruce wood and 57.1 Ω sq−1 for pine wood. The sensitivity of sensors fabricated on spruce and pine wood is 2.6 and 0.74 MΩ per % RH. Surface morphology and degree of graphitization are investigated using scanning electron microscopy, Raman spectroscopy, and thermogravimetric analysis methods.
Cellulose is the most abundant organic material on our planet which has a key role in our daily life (e.g., paper, packaging). In recent years, the need for replacing fossil-based materials has expanded the application of cellulose and cellulose derivatives including into electronics and sensing. The combination of nanostructures with cellulose nanofibers (CNFs) is expected to create new opportunities for the development of innovative electronic devices. In this paper, we report on a single-step process for the low temperature (<100 °C), environmentally friendly, and fully scalable CNF-templated highly dense growth of zinc oxide (ZnO) nanorods (NRs). More specifically, the effect of the degree of substitution of the CNF (enzymatic CNFs and carboxymethylated CNFs with two different substitution levels) on the ZnO growth and the application of the developed ZnO NRs/CNF nanocomposites in the development of UV sensors is reported herein. The results of this investigation show that the growth and nature of ZnO NRs are strongly dependent on the charge of the CNFs; high charge promotes nanorod growth whereas with low charge, ZnO isotropic microstructures are created that are not attached to the CNFs. Devices manufactured via screen printing/drop-casting of the ZnO NRs/CNF nanocomposites demonstrate a good photo-sensing response with a very stable UV-induced photocurrent of 25.84 µA. This also exhibits excellent long-term stability with fast ON/OFF switching performance under the irradiance of a UV lamp (15 W).
Microfluidic surface chemistry can enable control of capillary‐driven flow without the need for bulky external instrumentation. A novel pondered nonhomogeneous coating defines regions with different wetting properties on the microchannel walls. It changes the curvature of the liquid–air meniscus at various channel cross‐sections and consequently leads to different capillary pressures, which is favorable in the strive toward automatic flow control. This is accomplished by the deposition of hydrophilic coatings on the surface of multilevel 3D‐printed (3DP) microfluidic devices via inkjet printing, thereby retaining the surface hydrophilicity for at least 6 months of storage. To the best of our knowledge, this is the first demonstration of capillary flow control in 3DP microfluidics enabled by inkjet printing. The method is used to create “stop” and “delay” valves to enable preprogrammed capillary flow for sequential release of fluids. To demonstrate further utilization in point‐of‐care sensing applications, screen printed organic electrochemical transistors are integrated within the microfluidic chips to sense, sequentially and independently from external actions, chloride anions in the (1–100) × 10 −3 m range. The results present a cost‐effective fabrication method of compact, yet comprehensive, all‐printed sensing platforms that allow fast ion detection (<60 s), including the capability of automatic delivery of multiple test solutions.
Paper electronics is a viable alternative to traditional electronics, leading to more sustainable electronics. Many challenges still require solutions before paper electronics become mainstream. Here, we present a solution to enable the manufacturing of reflective all-printed organic electrochromic displays (OECDs) on paper substrates; devices that are usually printed on transparent substrates, for example, plastics. In order to operate on opaque paper substrates, an architecture for reversely printed OECDs (rOECDs) is developed. In this architecture, the electrochromic layer is printed as the last functional layer and can therefore be viewed from the print side. Square shaped 1 cm2 rOECDs are successfully screen printed on paper, with a high manufacturing yield exceeding 99%, switching times <3 s and high color contrast (ΔE* > 27). Approximately 60% of the color is retained after 15 min in open-circuit mode. Compared to the conventional screen printed OECD architectures, the rOECDs recover approximately three times faster from storage in a dry environment, which is particularly important in systems where storage in low humidity atmosphere is required, for example, in many biosensing applications. Finally, a more complex rOECD with 9 individually addressable segments is successfully screen printed and demonstrated.
Triboelectric nanogenerators (TENGs) are a new class of energy harvesting devices that have the potential to become a dominating technology for producing renewable energy. The versatility of their designs allows TENGs to harvest mechanical energy from sources like wind and water. Currently used renewable energy technologies have a restricted number of materials from which they can be constructed, such as metals, plastics, semiconductors, and rare-earth metals. These materials are all non-renewable in themselves as they require mining/drilling and are difficult to recycle at end of life. TENGs on the other hand can be built from a large repertoire of materials, including materials from bio-based sources. Here, a TENG constructed fully from wood-derived materials like lignin, cellulose, paper, and cardboard, thus making it 100% green, recyclable, and even biodegradable, is demonstrated. The device can produce a maximum voltage, current, and power of 232 V, 17 mA m-2, and 1.6 W m-2, respectively, which is enough to power electronic systems and charge 6.5 µF capacitors. Finally, the device is used in a smart package application as a self-powered impact sensor. The work shows the feasibility of producing renewable energy technologies that are sustainable both with respect to their energy sources and their material composition.
An ISM band sectorial compact antenna working at 868 MHz is presented in this paper. The antenna is designed to have very low perturbations in terms of radiation pattern, bandwidth and input impedance when mounted on different environments at the rear (i.e. wood, plastic or metal support). Furthermore, the PIFA topology of the antenna allows an easy matching either to a 50 Ohm input impedance for IoT/LoRA applications or to a complex impedance value for RFID applications with the help of a simple matching circuit.
The need for more sustainable printed electronics has emerged in the past years. Due to this, the use of nanocellulose (NC) extracted from cellulose has recently been demonstrated to provide interesting materials such as functional inks and transparent flexible films due to its properties. Its high specific surface area together with the high content of reactive hydroxyl groups provide a highly tailorable surface chemistry with applications in ink formulations as a stabilizing, capping, binding and templating agent. Moreover, NC mechanical, physical and thermal properties (high strength, low porosity and high thermal stability, respectively) provide an excellent alternative for the currently used plastic films. In this work, we present a process for the production of water-based conductive inks that uses NC both as a template for silver nanoparticles (Ag NPs) formation and as an ink additive for ink formulation. The new inks present an electrical conductivity up to 2 × 106 S/m, which is in the range of current commercially available conductive inks. Finally, the new Ag NP/NC-based conductive inks have been tested to fabricate NFC antennas by screen-printing onto NC-coated paper, demonstrating to be operative.